Deployments

Machines in the field.

Every site below stopped waiting for the grid. These deployments are drawn from the delivered track record of our engineering platform; details are anonymised, the numbers are real. See how a project runs from survey to switch-on.

2MW combined heat and power array powering an injection moulding factory in the North East
Injection moulding · North East

Two megawatts where the grid offered none.

A plastics manufacturer had expanded into a new factory, and found there wasn't enough power to run it. We were brought in at short notice to design and deliver a 2MW containerised CHP array: four 500kW units, plus a 400-metre extension of the existing gas main.

The units were delivered within sixteen weeks of the order. They now carry the site's full manufacturing load, generating low-cost, low-CO₂ electricity that will save the business over £1m a year against grid supply.

2MW · 4 × 500kW units 16 weeks order to delivery £1m+ saved per year

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Near-silent V12 gas engine CHP plant room powering a precision engineering site near Chesterfield
Precision engineering · Chesterfield

The whole site, off one engine.

A multi-discipline engineering group (machining, plating, finishing and testing for the aerospace, medical and energy sectors) was trading well but watching energy costs eat its margin, with group-level emissions targets tightening at the same time.

The answer was a single CHP system built around a near-silent V12 engine running at 91% total efficiency. It now generates all the electricity the site requires, and the recovered heat provides heating and hot water across the works. The investment paid for itself within months.

91% total efficiency 100% of site electricity Months to payback

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140kW combined heat and power unit in the plant room of a West Yorkshire textile mill
Textiles · West Yorkshire

A weaver's bills, cut by more than half.

A family textile firm weaving premium cloth faced energy prices that threatened the economics of the whole operation. Their mill needed continuous power for the looms and constant heat for the process and the building.

A compact, near-silent, 91% efficient 140kW unit now provides the site's electricity while its recovered heat carries the heating load. Annual energy costs are down by around 55%, and the system pays for itself inside two years while cutting the mill's carbon footprint.

140kW CHP unit ~55% off annual energy costs <2 years payback

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Victorian knitwear mill in Huddersfield powered by an on-site CHP system
Knitwear · Huddersfield

A Victorian mill with twenty-first-century power.

A fifty-year-old knitwear maker runs nearly thirty processes under the roof of an extensive Victorian mill, a building that is expensive to heat and hungry for power. The owners feared the cost of energy was becoming a threat to the company's viability.

We surveyed the site and installed a V12-engined CHP system that generates all the electricity the company uses, with the 'waste' heat piped into the mill's heating and hot water. The investment was paid back within a single year.

V12 gas / biogas engine 100% of site electricity 1 year payback

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